Webee: AI-Powered Industrial IoT Solutions for Smart Manufacturing

The Challenge: Accurate Management of Chemicals for Oil Wells

CGC operates across multiple locations in Argentina, with extraction activities in Mendoza and Santa Cruz. One of their key operational challenges was monitoring over 60 chemical tanks used to inject essential chemicals into oil wells. These chemicals are vital for optimizing production, but ensuring their availability and proper injection presented several issues.

Without a real-time monitoring solution, CGC relied on manual tracking methods, which made it difficult to obtain precise and timely data on chemical levels. This not only increased the risk of running out of chemicals, disrupting operations, but also created uncertainty around the proper functioning of the pumps that injected the chemicals. CGC needed a system that would not only provide reliable, real-time visibility into their tanks but also support their teams with intelligent, actionable insights.

The Solution: Smart Monitoring with Radar Sensors and AI Teammates

To address these challenges, CGC partnered with Webee to implement an advanced tank monitoring system powered by radar sensors and AI-driven technology. This innovative solution provided a reliable and scalable infrastructure for managing over 60 tanks across Mendoza and Santa Cruz. The system was enhanced by AI Teammates, which acted as virtual assistants, continuously analyzing tank data, detecting anomalies, and generating proactive alerts to help field teams stay ahead of potential issues.

The technology enabled centralized access to real-time data, allowing CGC’s operators to monitor tank levels, pump performance, and chemical injection processes remotely. It also included automatic notifications to signal when tanks needed refilling, minimizing downtime and optimizing the supply chain. With LoRaWAN connectivity, the solution proved effective even in the remote and challenging environments of Argentinian Patagonia.

The Results: Enhanced Efficiency, Safety, and Collaboration

The implementation of this intelligent monitoring system brought immediate and measurable benefits to CGC. With the support of AI Teammates, CGC’s workforce achieved:

Optimized Supply Management: Automated alerts on chemical levels allowed teams to plan refilling schedules efficiently, ensuring uninterrupted operations.
Improved Resource Allocation: AI-driven monitoring reduced the need for manual inspections, freeing up personnel to focus on higher-value tasks.
Greater Safety: Remote monitoring capabilities significantly reduced the exposure of field staff to hazardous environments, while AI insights ensured that pumps and injection systems operated reliably.
Operational Excellence: By combining real-time data with AI-powered analysis, CGC enhanced production reliability and minimized risks.
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Working with Webee was a seamless and transformative experience. Their innovative solutions delivered exceptional results in record time," shared Adrian Pavesi, VP of Operations and Project Director at CGC

Why It Worked: The Power of AI and Human Collaboration

The success of the system lay in its ability to seamlessly combine advanced technology with human expertise. The AI Teammates worked alongside CGC’s teams to provide critical insights, automate repetitive tasks, and support quick, informed decision-making. Radar sensors ensured precise data collection even in extreme conditions, while the intuitive dashboards made it easy for field operators—regardless of their technical background—to adopt the solution.

Furthermore, the system was tailored to CGC’s specific needs, including custom alert configurations and seamless integration with existing infrastructure. Its scalability ensures that CGC can expand its monitoring capabilities as operations grow.

The Future of Monitoring at CGC

Building on the success of the tank monitoring system, CGC is exploring additional opportunities to integrate AI and IIoT into their operations. The insights generated by AI Teammates will play a key role in predictive maintenance, supply chain optimization, and environmental sustainability, ensuring CGC stays at the forefront of innovation in the oil and gas sector.

Conclusion: A Story of Innovation and Teamwork

The CGC case demonstrates how smart monitoring solutions, enhanced by AI Teammates, can transform operations in the oil and gas industry. By ensuring the availability of critical chemicals, verifying pump performance, and providing real-time, actionable insights, this solution has enabled CGC to achieve greater efficiency, safety, and profitability.